I. INTRODUCTION
Despite having been considered unimportant in terms of world production volume; teak (Tectona grandis) is the most valuable tropical hardwood species, especially because of its durability and aesthetic quality. The genus of teak, ‘Tectona’, is derived from the Greek word ‘tekton’, which means ‘carpenter’ since its wood has long been considered to be the carpenter’s pride (Bhat & Ma, 2004). This tropical hardwood grows naturally only in India, Myanmar, the Lao People’s Democratic Republic and Thailand (White, 1991; Pandey & Brown, 2000).
There is a high demand of teak in a specific targeted market for luxury furniture, ship and decorative building. Since the demand of teak is increasing while the sustainable supply from natural forests is diminishing, teak plantation is hoped to be well-managed.
This essay is written to achieve better understanding about teak ecology and its plantations with a special reference to Indonesia, one of the biggest teak producers in the world.
II. TEAK BIOLOGY AND ECOLOGY
Teak is a tropical hardwood species which belongs to family Verbenaceae and genus Tectona. There are four species of Tectona in the world: Tectona grandis Linn.f., T. hamiltoniana Wall., and T. philippinensis Benth and Hooker.f. and T. abludens. T. abludens is the newest species founded in Yogyakarta, Indonesia, which was formerly identified as a sub-species of T. grandis (Rudjiman, 1992).
Tectona is distributed naturally in South and South-east Asia. The natural distribution of teak is in India, Myanmar, the Lao People’s Democratic Republic and Thailand (Troup, 1921; Tewari, 1937; White, 1991; Pandey & Brown, 2000). The discontinuous distribution of teak starts from:
- North: India (Rajputana 24’42”N, Jhansi 25’33”) and Myanmar (25’30”N), and
- South: India (Travancore 9’N), Myanmar (Amherst 15-16’N) (Troup, 1921)
This species occurs normally in mixed deciduous forests (Tewari, 1937). Its leaves will shed in the beginning of the dry season and grow with the beginning of the rain season. The trigger which makes teak is deciduous because it needs to reduce the water evaporation from the leaves during the dry season for energy-saving mechanism. Teak has seed enclosed in its fruit.
Teak is a light demanding species which has elliptical or obovate leaves with 30 – 60 cm long (Pandey & Brown, 2000). It will grow best and reach the largest dimension in moist warm tropical climate (White, 1991), in the range minimum temperature 13 – 17°C and maximum 39 – 43°C with rainfall of 1,250 – 3,750 mm / year (Pandey & Brown, 2000). In Java, Indonesia, it usually grows at 100 – 700 m elevation.
This species can grow on a variety of soils, but for better result, teak needs moderately fertile soil with humus rich top soil; well aerated; and free drainage through the soil profile; ph of 6,5 – 7,5 (White, 1991); and especially on volcanic substrata such as igneous and metamorphic soils or on alluvial soils of various origins (Krishnapillay, 2000). Although it is more tolerant to fire comparing with its associates, teak is not resistant to animal attack. For instance, its roots may be damage because of rats and cattle.
III. TEAK REGENERATION
Teak regenerates naturally by seeds and begins flowering and seeding from young ages. It produces seeds almost every year and remains viable for many years.
Figure 1. Reproductive phenology of teak and its seasons (Palupi & Owens, 1998).
There are two natural regeneration systems which are used by Perum Perhutani, a state-owned forest company (SOE) in Indonesia who manages teak plantations in Java Island. Firstly, they has applied high forest sytems (White, 1991) through clear-cutting followed by artificial regeneration with a rotation of 60 to 80 years as their silviculture system in teak plantations. The artificial regeneration is operated by taungya method on contract with community in and around forest. Taungya, or in Indonesia is called tumpang sari, a food cash crops method (White, 1991) and a temporal type of agroforestry to provide incentive for community through employment (Djamhuri, 2008).
Due to their annual planting goal of 8000-12,000 ha, Perum Perhutani requires a constant supply of 160,000-240,000 kg fruit with good physical and genetic qualities from seed production areas as their main source (Palupi & Owens, 1998). To meet the demand, teak fruits are produced from clonal seed orchards since 1991. However, there is a lack of adequate fruit supply (Palupi & Owens, 1998).
Other regeneration system that Perum Perhutani has used is coppicing. Generally, regeneration from coppice is recommended (White, 1991). Perum Perhutani began coppicing trial in the 1980s. A research which was conducted in Perum Perhutani land resulted that coppicing reduces huge costs because of better seed collection and transportation, better nursery production of seedlings, less bureaucratic delays in establishing seed origin plantations and nurseries, and less working labours (Bailey & Harjanto, 2005). In coppiced plantations, the height and diameter of trees are larger than their seed origin plantations. The figures are even larger than the expected ones based on established growth tables for Java (Bailey & Harjanto, 2005). Furthermore, the coppiced plantations were founded less symptomatic of disease. As a result, they are hoped to contribute well in Indonesia’s teak production.
IV. TEAK AS A PLANTATION SPECIES
In general, this species is relatively easy to establish in plantations. Trees can be grown from seeds or vegetative tissues, such as stumps and branch cuttings. The growing plants from vegetative propagation using cuttings and tissue culture will result uniform production with desired qualities. However, seeds are very important to maintain a genetic base. Consequently, to get fairly uniform production, seed collection should be raised with the planting materials from seeds, seedling or clonal seed orchards of the best quality trees.
Bhat and Ma (2004) recorded 5.7 million hectares of teak plantations are distributed in at least 36 tropical countries across 3 tropical regions throughout the world, with the main countries are India and Indonesia.
Figure 2. Global distribution of teak plantations by country/region (Bhat & Ma, 2004)
The first teak plantation was established at Nilambur, Kerala, India in 1842 in which relatively long rotations of 50 – 70 years have brought high-quality wood production (Bhat & Ma, 2004).
In Indonesia, the plantations are basically divided into two types of ownership classifications: community and state forest. On the Java’s state forest, teak plantations cover 1.2 million hectares which is managed by state-owned forest company in the form of public corporation, called Perum Perhutani. Their production was almost a half of Java’s with 820,000 m3 harvested per year, but they represent four fifths of the total species wood value (Bailey & Harjanto, 2005). Today, the teak forests under Perum Perhutani management are principally plantations in old native forest locations.
Recently, there are two issues which affect the teak plantation management: relatively low growth rates and the demand to maximize the log value for high quality end users. In comparison with Eucalyptus, teak growth rates are slower. Teak plantations may have growth rates between 10 to 20 m3 per hectare per year, however, the figure will fall to 4 – 8 m3 or less with age (Krishnapillay, 2000). The average mean annual volume increments (MAI) in Indonesia is estimated 2.91 m3/ha/year with rotations between 40 and 80 years (Bhat & Ma, 2004). There is an information from Perum Perhutani that approximately 470,000 ha from all of teak plantations in Java, have the best growing stock for producing timber with an average yield of 100 m3/ha and (Ichwandi, Shinohara, & Chen, 2009a). This yield resulted at 70 years rotation with a similar volume obtained from thinning (Pandey & Brown, 2000). As a consequence, the MAI at rotation age is 3 m3/ha/year. The figure is very low and has potential to be increased by more intensive management.
Due to the high demand, shorter rotations of 20 – 30 years are becoming common practices in many countries especially for both veneer and saw log production (Ball, Pandey, & Hirai, 1999), but with a lower valuation.
In 1998, Perum Perhutani established Teak Centre to conduct research for teak (Perum Perhutani, 2011). The results of the ongoing research are: (1) teak superior seed (Benih Unggul Jati) which is certified by Indonesian Ministry of Forestry, (2) Perhutani superior teak (Jati Plus Perhutani) as a result of generative and vegetative breeding, (3) teak clone I and II which are certified by Indonesian Ministry of Agriculture, and (4) plant cultivation using biotechnology and conventional ways (Perum Perhutani, 2011). The aim of plant cultivation is to obtain the high variety / superior seed clones from clone tests. These clones should have field proving tests in several locations through intensive silviculture before their development (Perum Perhutani, 2011). Now, Perum Perhutani has teak clonal seed garden and 885 ha area of teak development.
V. MANAGEMENT HISTORY IN INDONESIA
Teak is native to Java, one of five main islands of Indonesia, 400 to 600 years ago (White, 1991; Pandey & Brown, 2000). Based on the research about the genetic origin of teak in Indonesia, this species was imported from South India by Brahmans or Buddhism monks (Verhaegen, Fofana, Logossa, & Ofori, 2010) when they had religious relationship with Indonesia.
Teak forests in Java started to be managed more intensively in 1897 by the Forest Office organization (Jawatan Kehutanan), a Dutch government organization, who colonized the area (Perum Perhutani, 2011). In 1930, the teak forest management was handed to “Djatibedrijf”, a private Dutch teak forest company. A decade later, the management was returned back to Jawatan Kehutanan (Perum Perhutani, 2011). When Java was occupied by Japan during World War II, Jawatan Kehutanan was renamed into Ringyo Tyuoo Zimusyo. After Republic of Indonesia’s independence in 1945, Ringyo Tyuoo Zimusyo was returned to Jawatan Kehutanan of Republic of Indonesia.
In 1960, the government made the forests as a profit-producing sector to increase the Republic of Indonesia’s income (Perum Perhutani, 2011). A year later, Jawatan Kehutanan became Perum Perhutani, a state owned forest company (SOE).
VI. TEAK PLANTATION MANAGEMENT BY PERUM PERHUTANI
The activities of Perum Perhutani including: planning, establishment and regeneration, tending, harvesting, industrial processing and marketing. There are 3 levels of management in Perum Perhutani: headquarter (senior management in Jakarta), unit (middle management which is equal with a province level), and forest district (operational level, which is equal with some city/town/district level).
Perum Perhutani has three units in Java and Madura islands. The units are : Unit I (Central Java), Unit II (East Java and Madura), and Unit III (West Java and Banten). These units are divided into forest districts. Now, Perum Perhutani have total 57 forest districts which some of them are planting teak as their main plantation.
Figure 3. Perum Perhutani’s forest districts map (Perum Perhutani, 2011).
Perum Perhutani has established and organized extensive teak plantation management, involving production and processing activities. They have designed teak plantations management for 50 – 80 year of cutting rotation. To ensure continuous production, Perum Perhutani divides its plantations into 8 tree age classes (I to VIII up), in which each class covers a period of 10 years.
Forest Planning Section conducts sustained yield regulation plans (RPKH) for each forest district in Perum Perhutani to guarantee the teak plantations sustainability. Each plan (including planting, maintaining, thinning, harvesting, and forest protection) is managed for 10 years. This plan also contains data from forest inventory (geography, forest measurement, soils, climate, and social economic data) which is carried out every 10 years. RPKH consists of 7 guide book volumes: General information and history, forest measurement, maps, harvesting plan, regeneration plan, forest tending plan, and facts and figures of the company. To examine the possible changes during 10 years of the plan, Perum Perhutani will undertake intermediate inventories every 5 years.
Based on RPKH/the 10 year-management plan, Perum Perhutani make annual forestry operational plan (RTT), then from RTT, they devise a corporate working plan (RKTP), and from RKTP, they form operational plan and budget (RKAP). Furthermore, there is a long term planning (RUP) for 20 years planning horizon which is resulted by consultation with Ministry of Forestry who set a five year-forestry plan (RUK). Based on RUP, Perum Perhutani make a medium term planning (RJP) which is made for 5 years determining the strategies, policies, objectives and planning activities.
Yield regulation is based upon a combination of volume and area. This management is called the Cotta formula which was used in Saxony forest in Germany at early 19th century (Ichwandi, Shinohara, & Chen, 2009b). In order to make a balance of cutting regulation and market demand, timber cutting yield is calculated for a certain period of time. The Cotta also relates the cutting yield with regeneration (Ichwandi, et al., 2009b). The main goal of yield management is to manage the timber harvests.
The Cotta formula is made by Heinrich Cotta (1763–1844), a German pioneer of forestry. In his 1832 publication entitled “Basic principles of forest science,” he wrote: “The sustainability of natural yield is assured, when in each successive evaluation of utilization and management, stands are recognized that reflect the natural productivity of the site and have an approximately equal proportion of age classes. A completely equal yield from year to year is not absolutely necessary, neither from a broad economic point of view , nor from a technical forestry perspective, because the ideal stand conditions may not as yet have been obtained, and also because an increase in yield is within the range of possibilities.” (Morgenstern, 2007, p. 487). Furthermore, there is some information which is required for a 10-year management plan:
- a general description of the forest and the inventory methods used;
- a list of all stands by age classes;
- an outline of the expected general harvesting schedule;
- a list of past annual harvest volumes;
- a specific harvest schedule for the next 10 years with information on expected volumes;
- a regeneration plan for the next 10 years (Morgenstern, 2007, p. 487).
The yield measurement by Perum Perhutani is based on Table Wolf von Wulfing 1932 which is the earliest yield table for teak which was constructed by von Wulfing for plantations on Java, Indonesia (Pandey & Brown, 2000). This table still has been used as the primary tool to project the potential of teak stand, although there have been some raising problems due to the pace of change.
The forest tending activity in Perum Perhutani is consisting with weeding, pruning, thinning, and protection against pests, diseases, grazing and fire. Pruning is done on the third year, and the waste can be used as firewood by community living in and around the forests.
The other important activity for increasing timber production is selectively thinning. Teak needs light through all its life cycle. As a light demanding species, teak needs 75 – 95 % of full day light for the best growth and development (White, 1991). Generally, the initial planting density is between 1,200 and 1,600 plants/ha (Krishnapillay, 2000), but if the stand density is too high, the inferior trees will be suppressed. For this reason, thinning must be done regularly and heavily, particularly in the first half of the rotation (Krishnapillay, 2000). If thinning is too late, the growth rates will decline, but if it is too early or too heavily, the trees will tend to produce side branches and epicormic shoots (Krishnapillay, 2000). Together with pruning, thinning has a strong effect on the yield result and the timber quality.
Thinning is planned according the teak age class and done periodically (Ichwandi, et al., 2009b).
The teak stand condition will influence the degree of thinning. Thinning will be more intensive for good stocking and gives high yield.
Tending and harvesting are done by Perum Perhutani based on a labour intensive system involving community living in and around the forests, who is called pesanggem. Pesanggem is doing harvesting by manual felling using hand saws. It is hoped that illegal logging by community can be decreased because they can earn money from the forest and are allowed to plant agriculture crops between teak stands. With tumpang sari system, pesanggem will have a greater responsible for taking care the stands through site preparation (soil work), weeding, and replanting died teak stands.
If the activities are too hard and cannot be done by pesanggem, Perum Perhutani will employ contractors. One of the examples is wood transportation after harvesting.
VII. TEAK LOG GRADING
Teak stems are bucked which is based on the grading rules by Perum Perhutani, in order to get a high quality of log. These rules have been changed dramatically from time to time to meet the market demands, both from domestic and international markets.
Table 2. Perum Perhutani’s grading rule of teak log based on diameter, length, and quality classes (Perum Perhutani, 2004 in Ichwandi et al., 2009)
Teak logs are separated when it is transported to log yards. Firstly, the highest grade of teak log (approximately about 20% of the total production) will be sent to Perum Perhutani’s wood industries (Ichwandi, et al., 2009b). Then, the remaining log in the yard is classified based on grade into lots which each of them has a specific number, grade category, and volume.
The showroom can be found in log yard for buyers. Bidders also normally come to this place before come to log auction by Perum Perhutani.
Conclusion
Teak (Tectona grandis) is widely known as the most valuable tropical hardwood which is mainly used for luxury furniture, ship and decorative building segmented markets. Due to the decrease of sustainable supply from natural forests and easy to regenerate, teak is established in plantations.
Teak plantations in Java, Indonesia are being managed by Perum Perhutani, a state owned forest company. This institution has done well-organized and extensive teak plantation management, including production and processing activities.
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